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SAP S/4 HANA PP (Production Planning)

SAP S/4 HANA is a business suite that runs on top of SAP’s database system and in-memory computing platform, SAP HANA.

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Description

SAP S/4 HANA is a business suite that runs on top of SAP’s database system and in-memory computing platform, SAP HANA. SAP S/4 HANA PP (Production Planning) is a module that allows users to plan production and procurement processes and execute manufacturing operations.

Duration: 15 days for the course (2 Parts)

SAP S/4HANA Production Planning & Manufacturing Academy Part I

The - SAP S/4HANA Production Planning & Manufacturing Academy Part I course is a comprehensive training program designed to equip learners with a deep understanding of production planning and manufacturing processes within the SAP S/4HANA environment. It covers essential components such as Master data, material requirements, bill of materials (BOM), Work centers, Task lists. The course provides an overview of Supply chain planning, production planning, Demand management, material requirements planning (MRP). Participants will also delve into Detailed scheduling, Demand-driven replenishment, and the integration of these processes with SAP S/4HANA Production Planning and Manufacturing.

TS422 - SAP S/4HANA Production Planning & Manufacturing Academy Part II (Duration: 10 days)

The course covers key topics including the creation, processing, and execution of Production orders, as well as advanced features such as Capacity planning, material staging with Kanban, and Production with process orders and Repetitive manufacturing .Learners will gain a comprehensive understanding of Order structure, Availability checks, Capacity planning, Order release, and printing. They will also learn about Order settlement, archiving, and deletion, along with the use of information systems for mass processing and automation. The course emphasizes Production execution and introduces advanced functions for efficient manufacturing operations

What You'll Learn

  • Understand the creation and management of master data relevant to production planning.
  • Gain knowledge on the functionality and configuration of material requirements in SAP S/4HANA.
  • Learn how to create and maintain Bill of Materials (BOMs) for production processes.
  • Acquire skills to set up and manage work centers and task lists within the system.
  • Get an overview of Supply Chain Planning and understand its integration with production.
  • Understand the various aspects of Production Planning including demand management and material requirements planning.
  • Gain insights into detailed scheduling practices and demand-driven replenishment strategies.
  • Develop the ability to implement and utilize SAP S/4HANA features for improved production planning and efficiency.
  • Gain knowledge on the structure and processing of production orders within SAP S/4HANA.
  • Understand how to create, process, and manage production orders efficiently.
  • Learn to perform material availability checks and understand the impact on production planning.
  • Acquire skills in capacity planning and evaluation to optimize production resources.
  • Master the process of order release and comprehend the significance of order printing.
  • Develop proficiency in executing production orders and overseeing the production process.
  • Comprehend the procedures for order settlement, archiving, and deletion to maintain system efficiency.
  • Explore the information systems available for mass processing and automation in production planning.
  • Discover advanced functions and features within SAP S/4HANA Production Planning & Manufacturing.
  • Attain a holistic view of production execution strategies including process orders, repetitive manufacturing, and Kanban.

Prerequisites

  • Basic knowledge of SAP navigation
  • Knowledge of supply chain production planning
  • Part I: Basic understanding of production planning and manufacturing processes.
  • Part I: Familiarity with the general concepts of supply chain management.
  • Part I: Knowledge of SAP navigation and basic SAP system functionalities, preferably through prior experience or completion of a foundational SAP course (e.g., SAP01 - SAP Overview).
  • Part I: For those without prior SAP experience, an introductory course in SAP S/4HANA, such as the SAP S/4HANA Overview (S4H00), is highly recommended.
  • Part I: It is helpful to have some background in materials management or experience in a manufacturing environment, although not strictly necessary.
  • Part II: Basic understanding of manufacturing processes and terminology.
  • Part II: Familiarity with the navigation and basic concepts of SAP S/4HANA, ideally having completed the SAP S/4HANA Overview (S4H00) course or equivalent knowledge.
  • Part II: Knowledge of the fundamental concepts of production planning, which can be obtained by completing the TS421 - SAP S/4HANA Production Planning & Manufacturing Academy Part I course or having equivalent practical experience.
  • Part II: Awareness of the roles and responsibilities within production planning and manufacturing execution in an organization.
  • Part II: Ability to use a computer and related technology comfortably, including basic proficiency with office productivity software such as Microsoft Office.
  • Part II: An understanding of basic business processes relevant to production and manufacturing.

Outline

22 modules 15 Days total
  • Introduction to ERP
  • Introduction to SAP
  • SAP Landscape
  • Navigation
  • Introduction to modules in SAP
  • Introduction to SAP Production Planning
  • Organization Structure
  • Master Data in SAP Production Planning
  • Introducing Material
  • Creating a Material, Change, Display
  • Extension of Material master, Views and Org. Structure
  • Copying a material
  • Customization in Material Master
  • Introducing Bills of Material (BOMs)
  • Usage, Categories, Status, Structure
  • Creating BOMs, Change, Display
  • Performing Mass Changes
  • BOM Reporting, where used list
  • Customization in BOM
  • Creating Work Centers, Change, Display
  • Default values, Standard Value Key, Scheduling, Costing in a Work Center
  • Creating Capacities in a Work Center
  • Working with Task Lists - Create, Change, Display
  • Creating Material Assignments and Component Allocations
  • Creating Suboperations and User-Defined Fields
  • Creating Production Versions
  • Mass Change and Reporting
  • General Master Data - Plant, Material.
  • External Procurement Relationships
  • Production-Specific Master Data - BOM, Work center, Routing, Production Version
  • Further Master Data - MRP Area
  • Understanding Principles and Tools for Demand Planning
  • Planning Strategies in SAP S/4HANA
  • Make-to-Stock Production.
  • Make-to-Order Production.
  • Technical Process Steps of MRP
  • Scheduling in MRP
  • Planned Independent Requirements
  • Stock/Requirements list
  • Classic MRP runs - Single Item, Single Level, Multilevel, Total Run
  • MRP Live
  • Concepts and Principles for Detailed Scheduling
  • Selecting Alternative Resources - Modes
  • Transactional Tools for Detailed Scheduling
  • Detailed Scheduling Planning Board
  • Monitor Material Coverage
  • Outlining SAP Fiori and the System Landscape
  • Outlining Production Orders
  • Production Types
  • Processing a Production Order
  • Order Structure
  • Creating Production Orders: Manually, from Planned Orders, Partial and Full Quantity
  • Master Data Selection
  • Scheduling Production Orders
  • Costing of Production Orders
  • Performing Availability Checks
  • Discussing Capacity Planning
  • Releasing Production Orders
  • Printing Shop Floor Papers
  • Material Staging and Goods Issue Postings
  • Confirming Production Orders
  • Posting Goods Receipts
  • Performing Order Settlement
  • Outlining Information Systems and Reporting
  • Outlining Mass Processing and Automation
  • Performing Order Splits
  • Creating Shift Notes and Shift Reports
  • Process Orders: Characteristics and Execution
  • Master Data for Process Orders
  • Batch Management
  • Process Order Creation
  • Performing Availability Checks
  • Discussing Capacity Planning
  • Releasing Production Orders
  • Printing Shop Floor Papers
  • Material Staging
  • Confirmations
  • Goods Receipt
  • Order Settlement
  • Application Areas of Repetitive Manufacturing
  • Master Data for Repetitive Manufacturing
  • Line Loading
  • Reporting Point Confirmation
  • Capacity Planning in Manufacturing
  • Capacity Planning Tools
  • Dispatching an operation
  • Access to the Capacity Evaluation Reports
  • Work Center Load Report: Standard Overview
  • Settings of an Evaluation Report
  • Work Center Hierarchy
  • Detailed Capacity List
  • Further Capacity Evaluation Reports
  • Dispatching and Deallocating Operations Using Background Processing
  • Modeling Downtimes in Capacity Planning